Custom Parts Cleaning Systems
Individually designed cleaning systems for complex components and specific process requirements
In addition to modular standard systems, Ecoclean develops custom parts cleaning systems whenever components, cleaning processes, or production environments cannot be reliably or economically mapped using standard solutions.
These customer-specific cleaning systems are precisely tailored to component characteristics, cleanliness requirements, and production conditions, ensuring stable, reproducible cleaning results – even for demanding applications.
With a global presence, Ecoclean designs and delivers custom parts cleaning systems worldwide to consistently high quality standards. As one of the few providers in the market, Ecoclean also offers complete on-site assembly and commissioning of large-scale cleaning systems, ensuring maximum flexibility for customers with space or transport constraints.
Custom Systems for Demanding Parts Cleaning Requirements
Custom systems are used wherever component size, geometry, type of contamination, or required technical cleanliness necessitate an individualized solution. Typical drivers include large or heavy components, complex internal geometries, high cleanliness requirements, as well as short cycle times and a high degree of automation.
Characteristic features include exceptional working chamber sizes, multi-chamber system concepts, customer-specific handling solutions, and precisely coordinated process sequences – ranging from robust production processes to validatable precision or high-purity cleaning.
Scalable System Layout – Tailored to Component and Process
Custom systems are mechanically designed so that working chamber, number of chambers, and media flow are optimally matched to the respective component and cleaning process.
Depending on the application, this includes large-volume working chambers, multi-chamber concepts for process decoupling, as well as individually designed loading, unloading, and transfer solutions.
Tailored Process Technologies – Combinable Within One System
Depending on the cleaning task, proven process technologies are combined in a process-oriented manner. These include spray and immersion processes, Injection Flood Washing (IFW), ultrasonic and ultrasonic‑plus technologies, vacuum‑assisted processes such as Pulsated Pressure Cleaning (PPC), as well as solvent-based methods like vapor degreasing and vacuum drying for spot-free results and short drying times.
The key advantage lies in a logically structured system design with stable process parameters, defined media quality, and—depending on the application—a high level of automation.
Media, Filtration and Treatment Concepts for Stable Quality
Especially in custom systems, a high level of process stability is critical for both quality and cost efficiency. Therefore, filtration, bath maintenance, media treatment, and drying are consistently tailored to the specific cleaning task in order to achieve cleanliness targets reliably and sustainably, even in the case of fluctuating contamination inputs.
Automation and Handling – Precisely Tailored to Component and Throughput
Custom systems are particularly required when component geometry, weight, orientation, or cycle time demand specialized handling solutions. Ecoclean implements manual, semi‑automated, and fully automated loading systems, including robotic and gantry solutions, customer-specific workpiece carriers and transfer systems, as well as continuous or indexed material flows.
These are complemented by integrated process monitoring and reproducible recipe control, ensuring consistent and reliable operation.
Based on numerous successfully implemented projects and decades of experience in system and process engineering, Ecoclean develops custom parts cleaning systems for all sectors of industrial parts cleaning.
The result is reliable, reproducible, and cost-efficient cleaning systems that can be seamlessly integrated into existing or new production lines.
